Gear Skiving Machine

Gear Skiving Machine is a CNC gear-cutting machine designed for efficient machining of internal and external gears using the power skiving process. It is widely used for transmission gears, synchronizer gears, ring gears, and other precision gear components in automotive, aerospace, industrial machinery, and robotics industries.

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Description

Technical Parameters

Product Overview

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Key Machining Capabilities

Internal Gear Skiving
Machining internal spur and helical gears with high productivity.

External Gear Skiving
Processing external gears for transmission and motion-control applications.

Helical Gear Cutting
Generating helical tooth profiles on internal and external gear components.

Spur Gear Machining
Producing straight-tooth gears for various mechanical systems.

Ring Gear Processing
Machining internal ring gears used in planetary gear assemblies.

Synchronizer Gear Manufacturing
Cutting gear teeth on synchronizer hubs and sleeves.

Shoulder-Close Gear Machining
Processing gears located near shoulders where conventional hobbing is restricted.

Gear Profile Finishing
Performing near-finished gear tooth generation for subsequent heat treatment or finishing operations.

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Technical Advantages

Motorized spindle design enables direct-drive transmission with reduced mechanical backlash.

Multi-axis CNC interpolation supports coordinated skiving movements for complex gear geometries.

Rigid machine structure helps maintain stable cutting conditions during continuous gear machining.

Absolute linear measurement system minimizes positioning errors after power cycling.

Thermally balanced machine layout contributes to stable operation during long production runs.

Automation-ready architecture allows integration with robotic loading and automated production cells.

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Technical Specifications

Technical Data
Swing dia., max.	Ø850	mm
Workpiece dia., max.	Ø450	mm
Workpiece length, max.	500	mm
Spindle speed range	5-3500	r/min
Main motor rated speed	780	r/min
Transmission mode	Motorized spindle
X/Y/Z-axis travel	1400/450/1000	mm
X/Y/Z-axis rapid traverse	20-32	m/min
Spindle run out	0.005	mm
Grating absolute measurement resolution	0.001	mm
Repeat positioning accuracy	0.003	mm

Industry Applications

Automotive Transmission
Transmission gears, synchronizer gears, planetary ring gears, differential gears.

Commercial Vehicle Manufacturing
Gearbox gears, powertrain gears, transfer case components.

Aerospace
Actuation gears, auxiliary drive gears, precision internal gear components.

Industrial Machinery
Reducer gears, gearbox gears, transmission gear sets.

Robotics & Automation
Planetary gears, harmonic drive-related gear components, servo transmission gears.

Construction & Mining Equipment
Heavy-duty transmission gears, planetary gear carriers, ring gears.

Agricultural Machinery
Gearbox gears, PTO transmission gears, drive system gears.

Controller & Component Options

Component	Available Options
CNC Controller	Siemens 828D / 840D, FANUC 0i-MF Plus, Mitsubishi M80
Servo Drive System	Siemens, FANUC, Mitsubishi, Yaskawa
Main Spindle Motor	Siemens, FANUC, Mitsubishi
Linear Guideways	THK, HIWIN, PMI, NSK
Ball Screws	THK, NSK, PMI
Bearings	SKF, FAG, NSK
Hydraulic System	Yuken, Nachi, Rexroth
Lubrication System	Bijur Delimon, BAOTN
Coolant System	Standard Flood Coolant / High-Pressure Coolant
Electrical Components	Schneider Electric, Siemens, Mitsubishi
Chip Conveyor	Chain-Type / Scraper-Type Conveyor
Tool Monitoring	Optional Tool Life Management System

Customization Options

Workpiece diameter and machining length adaptation
Internal gear-focused or mixed internal/external gear configuration
Automatic loading and unloading systems
Robotic integration interfaces
Gantry loader solutions
Part conveyor systems
Automatic workpiece identification systems
Dedicated gear clamping fixtures
Hydraulic or pneumatic fixture solutions
Multi-product quick-change tooling packages
CE, UL, CSA, or other destination-market electrical standards
Factory MES/ERP communication interfaces
Customized machine enclosure and safety guarding
Production-line integration support

FAQ

Q: Is power skiving suitable for internal gears?

A: Yes. Power skiving is widely used for internal gear production where traditional hobbing methods are limited by tool accessibility.

Q: What information is required for quotation?

A: Typically gear drawings, module, tooth count, material, workpiece dimensions, annual production volume, and required machining operations.

Q: Is on-site installation available?

A: Yes. Remote commissioning, online training, and on-site installation services are available according to project requirements.

Q: What warranty is provided?

A: A standard 12-month warranty is typically provided from machine commissioning or shipment date, subject to contract terms.

Q: Are spare parts available after warranty?

A: Yes. Long-term spare parts support and technical service are available for standard machine configurations.

Q: What quality assurance procedures are performed before delivery?

A: Machines typically undergo assembly inspection, CNC function verification, axis accuracy testing, spindle performance checks, trial cutting, and final run-off testing before shipment.

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