
Power Skiving
Description
Technical Parameters
Product Introduction
The DKCK-VMC450 is a high-precision power skiving machine designed for advanced gear manufacturing in automotive and EV transmission applications.

Technical Parameters
|
Technical Parameter Item |
Specifications |
|
Control Axes |
6 Axes (X, Y, Z, SP1, B, C), 5-axis simultaneous interpolation |
|
Max. Workpiece Diameter |
450 mm |
|
Max. Gear Module |
Module 4.0 |
|
Gear Precision Grade |
DIN 5 / AGMA 12 compliant |
|
CNC System Options |
FANUC / SIEMENS / HEIDENHAIN |
|
Spindle Power / Speed |
22 kW / 12,000 RPM |
Typical Applications:Internal ring gears/Planetary gear components/Spline shafts/High-precision automotive transmission parts
Machine Details
Rigid One-Piece Cast Iron Structure: Heavy-duty, thermally stable bed designed to minimize vibration and maintain machining stability during high-speed synchronized operations.
Direct-Drive Synchronized Spindles: High-torque electronic gearbox (EG) architecture that synchronizes tool and workpiece rotation.
Swiveling Milling Head: B-axis configuration providing flexible angular positioning for complex approach angles and internal profiling.
Key Benefits
Reduced Setup Errors: Combines turning, milling, and skiving in one platform, reducing cumulative positioning errors and improving gear concentricity by up to 30% compared to multi-machine processes.
Enhanced Production Efficiency: Significantly shortens cycle time (typically 20–40% faster than traditional gear shaping), especially for internal ring gears used in EV transmissions.
Extended Tool Life: High dynamic stiffness reduces micro-chatter, protecting cutting edges from premature wear during continuous runs.
Customization Capabilities
Tailored Fixturing: Custom hydraulic clamping systems engineered precisely to your part drawings.
Automation Integration: Supports robotic loading/unloading systems and automatic tool changers (ATC), enabling unattended and continuous production.
Software Optimization: Custom macros pre-installed for specific spline or non-standard gear profiles.
Quality & Compliance
Certified with CE and manufactured under ISO 9001:2015 quality management systems. Each machine undergoes rigorous inspection, including laser interferometer calibration for axis accuracy and a 48-hour continuous dry-run test. Full test reports and sample cutting verification are provided before shipment.
Warranty & Field Installation
12-Month Warranty: Covers major mechanical and electrical components. Extended warranties available.
On-Site Commissioning: Global deployment of technicians for machine leveling, geometric calibration, and operator training.
Remote Diagnostics: LOT-enabled CNC interface for real-time troubleshooting by our factory engineers.
Packaging & Logistics
|
MOQ |
1 Unit |
|
Lead Time |
60–90 days from technical drawing sign-off and deposit receipt. |
|
Packaging |
Sea-worthy heavy-duty steel skid plate with anti-rust vacuum packing, enclosed in a reinforced wooden crate. |
|
Shipping |
Flat-rack or standard high-cube container depending on final automation layout. |
FAQ
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