Gear Turning Machine

The Gear Turning Machine is a high-precision CNC turning solution designed for medium-to-large gear and shaft machining. It is engineered for stable mass production, combining a rigid structure, high-speed spindle performance, and micron-level measurement feedback for consistent accuracy.

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Description

Technical Parameters

Product Overview

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Technical Specifications

Technical Data
Swing dia., max.	Ø850	mm
Workpiece dia., max.	Ø450	mm
Workpiece length, max.	500	mm
Spindle speed range	5-3500	r/min
Main motor rated speed	780	r/min
Transmission mode	Motorized spindle
X/Y/Z-axis travel	1400/450/1000	mm
X/Y/Z-axis rapid traverse	20-32	m/min
Spindle run out	0.005	mm
Grating absolute measurement resolution	0.001	mm
Repeat positioning accuracy	0.003	mm

Core Machining Capability

Achieves 0.003 mm repeat positioning accuracy to maintain strict part tolerances across large production runs.

A 0.001 mm resolution absolute grating system delivers real-time feedback to control thermal drift.

The Ø850 mm swing and Ø450 mm capacity accommodate large industrial gear blanks within a high-rigidity workspace.

A 5–3500 r/min direct-drive motorized spindle reduces belt-induced vibration for consistent surface finishes.

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Typical Applications & Workpieces

The Gear Turning Machine is specifically engineered to handle complex, high-precision workpieces across automotive, energy, and heavy machinery sectors, including:

Gear & Transmission Components: Automotive transmission gears, planetary gears, idler gears, electric drive motor gears, and construction machinery gear parts.

Housings & Carriers: Differential housing ring gears and ring gears for planetary carriers.

Shafts & Bearings: Bearing rings with face gears, drive shafts, and flange shafts.

Multi-Process Components: Multi-operation parts requiring sequential skiving, turning, and milling within a single setup.

Factory Standards & Compliance

Quality Management: Manufactured in an ISO 9001:2015 certified facility featuring climate-controlled assembly zones for core linear and alignment components.

International Compliance: Built to fully meet CE directives for machinery and electrical safety, complete with compliant guarding.

Testing Rigor: Every unit undergoes a mandatory 72-hour continuous heavy-load run-in test. A traceable Renishaw laser alignment inspection report is provided inside the documentation pack of each machine.

B2B Support & Global Logistics

Warranty: 12-month comprehensive warranty on core components (Spindle, Guideways, CNC Controller).

Technical Support: 24/7 remote diagnostic support. On-site commissioning and engineer training available upon request.

Packaging: Standard seaworthy export packaging (anti-rust vacuum sealing + heavy-duty steel-framed wooden crates).

FAQ

Q: What CNC control systems are available?

A: We offer standard integration with Fanuc, Siemens, or Mitsubishi controllers depending on your factory's existing infrastructure and operator familiarity.

Q: How does the machine handle accuracy over long shifts?

A: The built-in 0.001 mm absolute grating system tracks axis positioning in real time, controlling dimensional drift caused by workshop temperature changes.

Q: What is the typical lead time for a standard configuration?

A: Standard builds generally ship within 45 to 60 days following order confirmation and deposit receipt, depending on our current assembly line schedule.

Q: How do you verify the machine's accuracy before shipping?

A: Every unit undergoes a 72-hour continuous run-in test and final alignment verification via Renishaw® laser interferometers. The traceable inspection report is included with the machine.

Q: What is your warranty policy and how is international support handled?

A: We provide a 12-month warranty on core components (spindle, guideways, controller). Technical support is available via 24/7 remote diagnostics, with global parts dispatch shipped via express courier.

Q: Can the machine be customized with optional automation or turn-key tooling?

A: Yes. Our engineering team will review your part drawings (STEP/DXF format) to design custom clamping fixtures, and tailored tooling packages based on your specific part drawings and cycle time requirements.

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