Vertical Turning Lathe

Vertical Turning Lathe

The DKCK-DL 5 is a high-speed, high-rigidity inverted vertical turning lathe engineered for high-volume mass production.
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Description

Technical Parameters

 

Product Introduction

 

The DKCK-DL 5 is a high-speed, high-rigidity inverted vertical turning lathe engineered for high-volume mass production.

 

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Technical Parameters

 

Technical Parameter Item

Specifications & Capabilities

Max. Swing Diameter

Ø 450 mm

Max. Workpiece Diameter

Ø 300 mm

Max. Workpiece Length

200 mm

Max. Spindle Speed

4,000 r/min

X / Z Axis Travel

590 mm / 250 mm

X / Z Axis Rapid Traverse

15–20 m/min

Repeat Positioning Accuracy

0.003 mm

Spindle Run-Out

0.005 mm

Feedback Resolution

0.001 mm (Grating absolute measurement)

CNC Control System

SIEMENS 828D


Typical Applications:Bearing rings, flanges, small housings, automotive components, and other high-volume turned parts.

 

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Machine Details

 

Inverted Pick-Up Spindle: Spindle moves along the axis to pick up and clamp parts directly from the infeed system, reducing the need for external loading equipment.

 

Meehanite Cast Iron StructureL: Rigid one-piece base designed to maintain stability during high-speed cutting and continuous operation.

 

Slant Bed Design: Inclined structure allows chips and coolant to flow away from the machining area, helping maintain a clean cutting environment.

 

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Key Benefits

 

Reduced Non-Cutting Time: Integrated part pick-up mechanism shortens loading and unloading cycles, improving overall machine utilization.

 

Stable Batch Production: Consistent positioning and rigid structure support reliable dimensional control across large production volumes.

 

Cleaner Machining Process: Vertical orientation allows chips to fall away naturally, reducing chip accumulation and secondary cutting.

 

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Customization Capabilities

 

Gripper & Chuck Customization: Tailored pick-up jaws designed around specific forging or casting geometries.

 

Part Conveyor Layouts: Tailored accumulation conveyor belts or stacking units designed to fit your shop floor layout.

 

In-Process Gauging: Post-process probing systems for automatic tool-wear compensation and real-time part verification.

 

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Quality & Compliance

 

CE certified and manufactured under ISO 9001:2015 standards. Each machine undergoes laser calibration, accuracy verification, and continuous operation testing before delivery. Inspection reports and test data are provided with shipment.

 

 

Warranty & Field Installation

 

Warranty: 12-month coverage for major mechanical and electrical components.

 

Installation & Training: On-site support for machine setup, alignment, and operator training.

 

Remote Support: CNC system supports remote diagnostics for troubleshooting and maintenance.

 

 

Packaging & Logistics

 

MOQ

1 Unit

Lead Time

60–70 days from final approved engineering prints and deposit receipt.

Packaging

Sea-worthy heavy-duty steel base mounting with anti-rust vacuum barrier sealing, fully enclosed within a reinforced export wooden box.

Shipping

Transported via flat-rack or open-top container depending on the custom layout of the infeed/outfeed material lines.

 

 

FAQ

 

Q: How does the inverted pick-up spindle load parts without an external robot?

A: The spindle itself travels along the machine axes to pick up raw parts directly from an integrated tracking conveyor, eliminating the cost and space required for a standalone robotic arm.

Q: Can the DKCK-DL 5 handle thin-walled bearing rings without distorting them?

A: Yes. The machine can be equipped with proportional, program-controlled hydraulic clamping pressure systems to prevent deformation of delicate or thin-walled components during clamping.

Q: How do chips fall clear of the machining area in this vertical configuration?

A: Because the spindle holds the part upside down, gravity pulls cutting chips and coolant naturally down into the bed pan, keeping the fixture clean and stopping chips from recutting.

Q: Is it possible to integrate automatic part inspection into the machine's cycle?

A: Yes. Optional in-process touch probes can be added to measure critical diameters right after turning, automatically feeding data back to the CNC system to adjust tool offsets.

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